The
New Zealand Screwcap Initiative
(This is a slightly
modified version of a piece written for Harpers.
Jamie Goode)
To the casual observer, it
must seem very strange indeed that the hottest topic in the world of
wine – well, at least the one guaranteed to fill the letters page
the fastest – is nothing to do with wine itself, but rather the
packaging. Welcome to the wine bottle closure debate. In one corner we
have the revolutionaries, the screwcap crusaders. In the other, the
supporters of the poor old cork. These groups have been battling away
in earnest for several years now, and currently the screwcap
crusaders, preaching their message with evangelical zeal (an
Australian
jo
urnalist called Tyson Stelzer has even written a book about screwcaps,
and has followed this up with a tract to be handed out to consumers),
seem to be winning the battle.
With its Screwcap
Initiative, and the recent inaugural Screwcap Symposium held in
Blenheim, New Zealand is now leading the way in advocating the
widespread use of screwcaps as an alternative to corks. It could well
be that in 30 years time people will in retrospect consider that New
Zealand’s greatest contribution to the world of wine is not its
remarkable Sauvignon Blancs, or even its supple Pinot Noirs, but
instead the way it led the wine world to shift from variable,
taint-prone corks to embrace screwcaps. The goal of this feature is to
review the rise of the screwcap as cork’s leading contender, and to
try to present a balanced assessment of the key scientific issues at
the heart of the closure debate.
The closure debate is a
crucial one, and it seems to be entering an important phase. The
rhetoric is cooling down a little, and new data are emerging that are
informing discussions which previously relied on merely anecdotal data
and theorising. The cork industry has begun to address the problem of
taint with actions, rather than just words, and at least some of the
larger players are now making serious efforts to reduce taint levels
in a way they simply weren’t a few years ago. On the face of it,
it’s a simple problem with a simple solution: cork taints roughly 5%
of the wines it comes in contact with, and there are other problems
associated with its natural variability, such as random oxidation and
wildly varying oxygen transmission that leads to uneven ageing.
Screwcaps are inert, cheap and provide a good seal, so why don’t
winemakers switch to them now? In reality, the situation is rather
more complex.
Introducing
the screwcap
Screwcaps as an alternative to cork for bottling
wine were born in 1959, when French company La Bouchage Mecanique
introduced the Stelcap-vin as an alternative to cork. Their Stelcap
closure had already proved successful for a range of spirits and
liqueurs. The rights to manufacture this closure were acquired by
Australian Consolidated Industries Ltd (ACI) in 1970. It was renamed
Stelvin for the Australian market and trials at the ACI laboratories
took place. The results were reported for the first time in 1976 in a
paper in The Australian
Grapegrower and Winemaker. Four closures (three screwcaps with
different wadding materials and a cork for comparison) were tested on
six wines (three white and three red). The conclusions were that
screwcaps were ideal for sealing wine bottles but only if they had the
right wadding material and that satisfactory seal was obtained between
bottle and cap. Interestingly, the best-performing Stelvin closure at
the time had agglomerated cork as part of the wadding, although this
wasn’t in contact with the wine. This trial continued through to
1979. Although there was an industry push to move to screwcaps, this
lost momentum, partially through fears about consumer acceptance, and
also because awareness of the shortcomings of cork, particularly its
high taint rate, were not as widespread at the time.
But screwcaps weren’t
finished. As dissatisfaction with cork gradually increased,
sporadic and in some cases sophisticated attempts to introduce
screwcaps to the marketplace occurred, perhaps most notably in
the UK when Penfolds launched the Bin 2 Shiraz Mataro under
screwcap in 1996, with a neck tag soliciting responses from
consumers. But what was needed was a more united push; a
critical mass willing to effect change. In the meantime, the
first synthetic corks were beginning to muscle in as a
competitor to cork. The next significant step in this story took
place in a rather quiet but scenic wine region tucked away in
the middle of South Australia, the Clare Valley. It was as
recently as the 2000 vintage when Clare winemakers, frustrated
by the poor performance of cork, banded together to make a stand
on the issue. Clare is famous for its Rieslings, and these wines
are made in a style that shows up any cork-related faults
particularly transparently. The Clare winemakers had to overcome
a significant logistical obstacle before they could offer their
wines in screwcap: at the time, there was no Australian supplier
who could offer bottles and caps of the required style and
quality. As a result, they had to drum together enough
like-minded producers willing to adopt screwcaps to generate an
order for 250 000 bottles from Pechiney in France, which was the
threshold needed to make this possible. With a collaborative
effort, they managed it, and the combined shift was large enough
to make headlines, for what at the time seemed a very brave
move. |
Screwcaps |
Although they are often
considered as a single closure type, not all screwaps are alike.
The most significant difference is in the nature of the liner.
In some caps this lacks the metal foil layer; the closure
therefore has higher oxygen transfer properties and is less
suited to long ageing of wines.
Screwcaps consist of two components. First, there is
the cap itself, which comes attached to the sleeve. This is made
of an aluminium alloy. Second, we have the business end of the
screwcap – the liner – which is made of an expanded polyethylene wadding. This is typically covered with a tin
foil layer that acts as a barrier to gas exchange, overlain by a
PVDC (polyvinylidene chloride, also known as Saran) film that
provides an inert surface and which will be in contact with the
wine.
Contrary to popular opinion, the screw cap isn’t screwed on at
all. Instead, the cap is held down tight over the end of the
bottle (it is important for a tight seal that the lip is free of
defects), and a set of rollers then moulds the sleeve of the cap
to fit over the ridges on the outside of the top portion of the
neck. This holds the whole closure firmly in place. The cap
itself is
jo
ined to the sleeve by a series of small metal bridges, which are
broken when the cap is twisted. Screwcaps are also known as
ROTEs (for roll-on tamper evident) or by the trademark of
Stelvin (a popular brand of cap made by Pechiney, a French
company). |
Jeffrey Grossett, one of the
winemakers involved, estimates that from this humble beginning, during
the 2004 vintage 200 million wine bottles will be sealed with
screwcaps in Australia, roughly 10% of the entire Australian
production. The Clare initiative started the ball moving, and prompted
the New Zealand winemakers to form the NZ Screwcap Initiative a year
later (see box). “We
were inspired and encouraged by the success of the Clare Valley
Riesling move to screwcaps in 2000”, reports one of the founder
members, Michael Brajkovich MW of New Zealand’s Kumeu River Wines,
“and like them we realized that we could achieve much more with a
combined effort than we could ever do individually.” The situation
in New Zealand is such that from an estimated 1% of wines sealed by
screwcaps in 2001, bottles sealed with this closure are now in the ma
jo
rity. “There are over 400 wineries in New Zealand, and although
about 70% of the wine is now being sealed with screwcaps, I would
doubt if that figure would be anywhere near correct in terms of the
number of winemakers using screwcaps”, says Brajkovich. “There is
still a sizeable group who have remained loyal to cork. This includes
some who seem to be annoyed at the approach taken by the Screwcap
Initiative in publicizing the benefits of screwcap usage. In extolling
these benefits we necessarily have had to mention the many
shortcomings of cork, and this has placed some pressure on those who
continue to use cork to defend their position.”
Around the same time, an
important study on closures was published in 2001 by scientists from
the Australian Wine Research Institute. This large, ongoing study
compared the performance of a range of closures, and the results from
20 months into the trial allowed three important conclusions to be
drawn. First, screwcaps provide a seal that is better than that of
cork. Second, that cork shows a wide variation in oxygen transfer
characteristics. Third, that the synthetic corks included in the trial
have the highest gas permeability and are only suitable for wines
destined for early drinking (for the sake of fairness, I should add
that newer, better synthetics are now available). The debate had
shifted onto new ground. Now, the key question surrounds whether a
tighter seal than that provided by cork is desirable, and whether red
wine in particular needs the very small amount of oxygen transmission
permitted by the average cork for successful ageing to occur. And does
this tighter seal lead to much-discussed problems with reduction?
Screwcaps for all?
Michael Brajkovich is one of the leading advocates
of screwcaps, and as an early adopter, he moved the entire production
of his Kumeu River Wines to this closure in 2001. For two years he was
chairman of the NZ Screwcap Wine Seal Initiative, and is still on the
committee. I asked him whether he envisaged a situation where
screwcaps will become the closure-of-choice for all wine types? Does
cork have a future at all? “Without a crystal ball, this is very
difficult to predict,” says Brajkovich. ”There are a number of new
alternative closures and technical corks coming on to the market that
have some very good attributes, (especially when compared to natural
cork), and which will take up a significant market share in addition
to screwcaps and traditional corks. From what I have seen so far,
however, the screwcap is still my choice as being technically the
best.” With regards to potential problems with the tightness of the
seal provided by screwcaps, and their suitability for ageing red
wines, Brajkovich had this to say. “We can talk about
oxidation/reduction, bottle maturation, oxygen transmission rates and
redox potentials as much as we like, but the fact remains that many
people will not be convinced of the efficacy of screwcaps for red
wines that age until they see the evidence for themselves in terms of
an old wine. We have certainly seen that evidence in aged Riesling
from Australia,” he continued, “but the red wines are few and far
between. Some Australian companies have some long term red trials down
now, but it will take time for the results to become clear. We have
also heard about some older examples from France, including a 1966
Mercurey that convinced Boisset to try screwcaps with some quality red
and white Burgundy appellations. As Tyson Stelzer pointed out at the
Screwcap Symposium, all it takes is one really good example of an aged
red wine under screwcap to show that it is possible.”
This is a critical issue. How come we don’t have
good data on whether oxygen transfer is needed for successful ageing
of red wines, or any wine, for that matter? The answer is twofold.
Firstly, it’s very difficult to measure. We are talking about
incredibly tiny amounts of gas transmission, and the machinery used to
measure this, the Mocon Ox-Tran machine, takes a long time and is
expensive. Secondly, and more importantly, wine ageing is a
complicated chemical process that is poorly understood. It’s not
possible to determine the effect of tiny amounts of extraneous oxygen
over many decades other than by just seeing what happens with a real
wine. It’s a frustrating situation. Now that it’s possible to dial
up or down the amount of oxygen transfer that a screwcap allows by
toying with the wadding composition, if we knew that the oxygen
transfer level allowed by an average cork were ideal for red wine
development, then we could produce screwcaps that sealed to a similar
degree, but which would offer much greater consistency and the absence
of taint. “I suspect that it will turn out that a very low oxygen
transmission rate, similar to that with a normal screwcap, will be the
most desirable for bottle ageing”, says Brajkovich. “This would
support the notion that bottle maturation is a chemically reductive
process that takes place despite the ingress of oxygen, not because of
it.”
Other
problems
Longevity of screwcaps doesn’t seem to be a
problem for wine ageing. “Screwcaps are ‘guaranteed’ to last at
least 10 years if the bottle and application machinery are correct. In
practice we have seen screwcaps last for 25–30 years without
problem,” says Brajkovich. He adds, “Given that corks should
really be replaced after about 30 years, the use of screwcaps for long
term red wine ageing is definitely within the normal performance
specifications of other closures, and time will tell just how good
they are at performing the
jo
b.” He thinks that screwcaps will turn out to be ideal for red wines
as well as whites.
The reduction issue is still seen as a problem,
although screwcap advocates claim that this is more a problem with the
winemaking than the closure. For those baffled by the term
‘reduction’, in this context it refers to a group of volatile
sulphur compounds that can emerge as wine aroma faults when there is
an absence of oxygen, specifically in this case aromas described as
‘struck flint’ or ‘rubbery’, thought to derive from
disulphides. In the limited amount of published work on this issue it
seems that reduced characters aren’t unique to screwcaps, but that
these problems can be alleviated by careful winemaking. It may take
time to get this right, and with the increasing number of screwcapped
bottles being sold it is likely that screwcaps will come under intense
scrutiny over the next few years. With this in mind, winemakers need
to be careful to choose only good quality caps to work with, and to
use them properly – a number of different manufacturers are offering
them, and it is likely that they won’t all be of the same quality.
The
future
So what is the future of the Screwcap Initiative?
“We acknowledge that although acceptance of wine sealed with
screwcap is just about complete in Australia and New Zealand, this is
certainly not the case internationally”, says Brajkovich. “As
indicated at the Screwcap Symposium, part of that direction will be
the formation of an international group to carry on the efforts of the
initiative in a more global setting. We would like to think that
anyone wishing to use such a closure in a more traditional wine
producing country would not be disadvantaged by negative perceptions
of the screwcap that are based on erroneous information. In some parts
of the world there is much work needed to be done to change these
perceptions.”
I’ll close with a problem
that has bugged me for a while. Cork taint isn’t new. Despite the
often quoted assertion that chloranisole contamination of corks is a
consequence of chlorine-containing bleaches that used to be employed
in cork processing, it’s likely that taint is endemic to cork.
Because of the structure of cork bark, which is riddled with tiny
pores (lenticels) that can harbour chloranisole-producing microbes,
cork is tainted to a degree even while it is still on the tree. It may
never be possible to eradicate TCA and other taint causing compounds
from cork, although some progress in reducing the levels from the
current high rate could be expected by improvements in quality control
and modifying the riskier processing steps. This raises the question:
if cork taint has always been with us, then why has it been tolerated
for so long? It’s hard to give a definitive answer. It may be that
taint is less evident against the backdrop of ‘old world’ wine
styles, which generally have less emphasis on primary fruit character.
It may also be the case that consumer acceptance of alternative
closures is so poor that switching to screwcaps would be commercially
disastrous. A slightly dangerous response is that in old world wine
countries there is less emphasis on product quality and greater
tolerance of what could be considered wine faults by consumers and
even the wine trade. The fact that the wine industry trades heavily on
tradition may imbue it with a degree of inertia, and thus a
significant change such as changing closure type is perceived as more
problematic than a 5% taint rate. In addition, in the old world wine
is marketed not just on the basis of product quality. Consumers are
frequently being sold a slice of culture, a piece of history, a story
to be told with each bottle that they buy. Could it be that the wine
quality is just an element in this product? And if the cork is an
important component of this package, do winemakers feel they are free
to replace it?
The
New Zealand Screwcap Wine Seal Initiative
www.screwcap.co.nz
Aims and objectives
-To encourage and
facilitate the use of screwcap wine seals by New Zealand wineries
-To undertake research
into screwcap wine seals, for the benefit of the group's member
wineries
-To enable members to
individually use and develop screwcap wine seals using the research
developed by the group
-To provide a forum for
facilitating the exchange of ideas, opinions and contributions
regarding screwcap wine seals
-To identify and develop
project methodologies, and best practice in use, promotion and
education of screwcap wine seals
“The NZ Screwcap Wine
Seal Initiative had limited, but enthusiastic, support when we first
started in 2001 with 33 members.” Says Michael Brajkovich. “That
number has grown to over 50, and there are many other wineries who
use screwcaps but are not members of the Initiative. including
Montana (new Zealand's largest wine producer), and Matua Valley (Beringer
Blass). Members of the initiative pay a levy of 1 cent per screwcap
used. With this very limited funding we have been able to achieve a
great deal, primarily via the website www.screwcap.co.nz, and by
conducting tastings at some key events such as the London
International Wine and Spirits Fair. Much has also been achieved by
the individual efforts of member companies, and by personal contact
with other like-minded producers around the world.”
Member wineries
Akarua Wines, Alana
Estate, Allan Scott, Clifford Bay, Cloudy Bay, Craggy Range,
Escarpment Wines, Esk Valley Estate, Felton Road, Firstland
Vineyards, Forrest Estate, Foxes Island Wines, Framingham Wine Co,
Gibbston Valley Wines, Giesen Wine Estate, Goldwater Estate,
Hunter's Wines, Jackson Estate, Kaikoura Wine Company, Kim Crawford
Wines, Konrad & Co, Kumeu River Wines, Lawson's Dry Hills,
Martinborough Vineyard, Muddy Water, Neudorf, Nobilos Wine Group,
Palliser Estate, Riverby Estate, Sacred Hill, Seresin Estate, Sileni
Estates, Spy Valley, Staete Landt, Te Kairanga, Te Whare Ra, The
Crossings Marlborough, Thornbury Wines, Trinity Hill, Two Paddocks,
Vidal Estate, Villa Maria, Waipara Hills, Wairau River Wines, Wither
Hills, Woollaston Estates
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